Bottle Leak Detection Equipment
1.Non contact online Inspection, no damage to the product.
2. Fast Inspection speed, up to 72000 cans/hour at the fastest.
3.360° online botle cap Inspection
4.Timely detect faults in the sealing machine to avoid producing a large number of defective products
I. Project Overview
Project Name: Sealing Integrity Inspection System
Description: This system is engineered to verify sealing quality, identify defective products in real time, and automatically remove any items that do not meet quality standards.
Maximum Throughput: Up to 18,000 cans per minute
Applicable Container Size: 1L–2L cans
II. Environmental Requirements
Operating Altitude: 5–3000 meters above sea level
Ambient Temperature Range: 5°C–40°C
Relative Humidity: 50%–65%
Installation Conditions: The factory site must meet national requirements for floor flatness, structural load capacity, and other relevant criteria to ensure stable and reliable operation.
Storage Conditions: After delivery, equipment and components must be stored in compliance with national standards. Proper lubrication and routine maintenance during storage are necessary to avoid surface damage or deformation that could impact installation, commissioning, or long-term use.
III. Production Requirements
Electrical Supply: 220V, 50Hz, single-phase (provided by the customer; any special voltage requirements must be specified in advance as they may affect technical configuration, delivery lead time, and cost).
Total Power Consumption: Approximately 0.5 kW
Control Voltage: 24 VDC
Compressed Air: 4–12 bar (air connection from the factory source to the machine to be arranged by the customer)
IV. System Highlights
Non-contact Inspection: Enables continuous online detection without damaging products.
User-Friendly Interface: Equipped with a color touchscreen HMI for intuitive control and monitoring.
Comprehensive Verification: Supports dual-sided inspection for inkjet coding and QR code validation.
Modular Architecture: Provides flexible interfaces for easy integration and future scalability.
High Reliability: Robust performance with minimal downtime and simplified maintenance.
2. Equipment mechanical components
model
| Name | Brief Description | Functional Description | Remark
|
1 | Distribution cabinet | It consists of an image processing computer, an interface processing computer, a strobe controller, a control system, an LED light source, an industrial camera, and sensors. | Supplies power to the entire system, processes images, and controls the rejection of defective products. | |
2 | Detection module | It primarily consists of solenoid valves and mechanical components. | Dynamically captures images | |
3 | Rejection device | Brief Description | Receives signals and controls the rejection of defective products. |
3. Electrical composition of the equipment
model
| Name | Model | quantity
| Notes |
1 | Image processing industrial computer | Intel 5 processor | 1 | Taiwan |
2 | Camera | Customizable full-view | 1 | Made in China |
3 | Camera IO module | 1 | Made in China | |
4 | Lens | Customizable all-around | 1 | Made in China |
5 | Camera cable | 1 | Customized | |
6 | DSP | MT-9000 | 1 | Customized |
7 | Touch screen | 1 | Taiwan | |
8 | Light source controller | OPT | 1 | Made in China |
9 | Light source | LISHI | 1 | Made in China |
V. Inspection Principle:
1.A high-resolution camera and a 360-degree sidewall lens combination are used to photograph the sidewalls of the Sealing Inspection.
First, the bottle cap is accurately located, and a circular detection area is established at the edge of the sidewall in the image. If the bottle cap is poorly sealed, a noticeable grayscale value change will occur within the circular detection area. Based on the degree of grayscale change, an appropriate threshold parameter is set. If the grayscale value exceeds the threshold, the product is rejected as defective.
VI. Installation Requirements:
1. The conveyor should have a single-row chain conveyor with a length of 1.8 meters. The conveyor line should maintain a clear line around the bottle necks, free of vibration and water droplets. This can affect the camera inspection process.
2. The inspection chain conveyor should not have a slope exceeding 20°, and bottles should be spaced 3-5 mm apart.
3. If the bottle necks at the inspection installation location exhibit vibration, a 60-80 mm clamping device should be added to prevent this.
