Sealing visual inspection machine
1.Non contact online Inspection, no damage to the product.
2. Fast Inspection speed, up to 72000 cans/hour at the fastest.
3.360° online botle cap Inspection
4.Timely detect faults in the sealing machine to avoid producing a large number of defective products
I. Project Overview
1. Project Name: Sealing Inspection
2. Project Description: Sealing inspection, detection and automatic rejection of defective products
3. Maximum Output: 18,000 cans/minute
4. Can Size: 1L-2L
II. Environmental Conditions:
1. Optimum Altitude: 5-3000 meters above sea level;
2. Optimum Ambient Temperature: 5°C-40°C;
3. Optimum Ambient Humidity: 50-65% RH;
4. Factory Conditions: Parameters such as floor levelness and load-bearing capacity must meet relevant national standards and meet the normal operating requirements of the machine;
5. Factory Storage Conditions: After arriving at the factory, parts and machines must be stored in a location that meets relevant national standards.
During storage, proper lubrication and maintenance must be performed to prevent damage to the surface of the parts or deformation that could affect normal installation, commissioning, and operation of the machine.
III. Equipment Production Status:
1. Power Supply: 220V, 50Hz, single-phase; provided by the customer (special voltages require prior notification. Equipment specifications, delivery time, and price may vary.)
2. Total Power: Approximately 0.5kW
3. Control Voltage: 24VDC
4. Compressed Air: Minimum 4 bar, maximum 12 bar (customer provides the air line connection from the air source to the equipment unit).
IV. Equipment Features:
1. Non-contact online inspection
√ Color human-machine interface
√ Comprehensive inspection of both sides of the box for inkjet and QR codes
√ Modular system design with abundant interfaces and space for significant expansion capabilities
√ Low equipment failure rate and easy maintenance
2. Equipment mechanical components
model
| Name | Brief Description | Functional Description | Remark
|
1 | Distribution cabinet | It consists of an image processing computer, an interface processing computer, a strobe controller, a control system, an LED light source, an industrial camera, and sensors. | Supplies power to the entire system, processes images, and controls the rejection of defective products. | |
2 | Detection module | It primarily consists of solenoid valves and mechanical components. | Dynamically captures images | |
3 | Rejection device | Brief Description | Receives signals and controls the rejection of defective products. |
3. Electrical composition of the equipment
model
| Name | Model | quantity
| Notes |
1 | Image processing industrial computer | Intel 5 processor | 1 | Taiwan |
2 | Camera | Customizable full-view | 1 | Made in China |
3 | Camera IO module | 1 | Made in China | |
4 | Lens | Customizable all-around | 1 | Made in China |
5 | Camera cable | 1 | Customized | |
6 | DSP | MT-9000 | 1 | Customized |
7 | Touch screen | 1 | Taiwan | |
8 | Light source controller | OPT | 1 | Made in China |
9 | Light source | LISHI | 1 | Made in China |
V. Inspection Principle:
1.A high-resolution camera and a 360-degree sidewall lens combination are used to photograph the sidewalls of the Sealing Inspection.
First, the bottle cap is accurately located, and a circular detection area is established at the edge of the sidewall in the image. If the bottle cap is poorly sealed, a noticeable grayscale value change will occur within the circular detection area. Based on the degree of grayscale change, an appropriate threshold parameter is set. If the grayscale value exceeds the threshold, the product is rejected as defective.
VI. Installation Requirements:
1. The conveyor should have a single-row chain conveyor with a length of 1.8 meters. The conveyor line should maintain a clear line around the bottle necks, free of vibration and water droplets. This can affect the camera inspection process.
2. The inspection chain conveyor should not have a slope exceeding 20°, and bottles should be spaced 3-5 mm apart.
3. If the bottle necks at the inspection installation location exhibit vibration, a 60-80 mm clamping device should be added to prevent this.
