BC can cap inspection machine

I. Equipment Parameters and Site Description

1. Project Overview

1.1 Project Name: Online Inspection Machine for BC Can Caps

1.2 Project Description: Utilizing advanced machine vision inspection technology, this system performs fully automatic, non-contact online inspection for defects such as broken bridges and cap deformation (thread twisting and twisted bottom ends) on BC can caps.

1.3 Rated Output: 400 cans/minute (standard configuration)

1.4 Bottle Type: Cans, BC Cans

1.5 Product Capacity: 100mL to 1000ml

2. Environmental Conditions

2.1 Optimum Altitude: 5-3000 meters above sea level;

2.2 Optimum Ambient Temperature: 5°C-40°C;

2.3 Optimum Ambient Humidity: 50-65% RH;

2.4 Factory Conditions: Parameters such as floor levelness and load-bearing capacity must meet relevant national standards and meet the requirements for normal machine operation;

2.5 Factory Storage Conditions: Upon arrival, parts and machines must be stored in a location that meets relevant national standards. During storage, proper lubrication and maintenance must be performed to prevent damage to the surface of the parts or deformation that could affect normal installation, commissioning, and operation of the machine.

3. Equipment Production Status

3. Noise: ≤85 dB; actual noise levels may vary depending on the container/package being processed, machine power, building acoustics, and other factors.

4. Power Supply: (Power connection between the customer's main electrical cabinet and the equipment cabinet)

Power Supply: 3 x 380 AC ±10%, 50 Hz, 3 PH+N+PE.

Lighting Power: 220V, 50 Hz, single-phase.

(Special voltages require prior notification; equipment specifications, delivery time, and price may vary.)

Total Power: Approximately 1.0 kW.

Control Voltage: 24 VDC.

4. Equipment Introduction

4.1 BC Can Cap Inspection Machine

Equipment Name: BC Can Cap Inspection Machine

Model: MT-YLG-PG-C4

Quantity: One set

Production Speed: 400 cans/minute

Applicable Containers: Cans

Applicable Production Lines: Production lines for cans and BC can packaging with a production speed not exceeding 400 cans/minute

Installation Location: On a single-lane conveyor after the high-temperature sterilizer and air dryer

Function Description: Uses four cameras to perform 360° image analysis of BC can caps, automatically rejecting defective products online.

4.2 System Operating Principle, Process, and Installation Location

Equipment mechanical layout drawing

System Configuration Overview:

Workstation Function: Four cameras perform 360° image inspection of BC can caps.

Individual Module Inspection Description:

1. A can passes the positioning sensor, which detects its arrival and records the can ID and current encoder value via the control unit.

2. The positioning sensor instructs the camera to capture an image of the current milk powder can. After capturing the image, the image processor processes the image. The image processor transmits the processing results to the human-machine interface for dynamic display and to the control unit for rejecting unqualified cans.

3. Upon receiving the unqualified signal, the PLC instructs the rejector to reject the can with the corresponding ID.

4.3 Empty Can Detection Module:

4.3.1 Detection Content and Accuracy: Image of Abnormal Product