Beer Level Detection Machine
1.Automatically adapt to the speed of different production lines, dynamic inspection
2.No radioisotope source, and uses soft ray design.Ray protection is safe and reliable
3.Using hardware circuit design, self-developed inspection software, high degree of optimization,fast processing speed, the maximum speed of up to 72000 BPH
I. Project Overview
Project Title: Liquid Level Detection System
Project Objective: Real-time detection of product liquid levels with precise online rejection of nonconforming containers.
Maximum Throughput: Up to 72,000 bottles/cans per hour (high-performance configuration).
Applicable Container Materials: Aluminum, tinplate, PE, PET, PP, ceramics, glass, and other common packaging materials.
Supported Product Range: Capacity 200–2000 ml; diameter 30–90 mm; height 50–200 mm.
Equipment Model: MT-HFX-06.
II. Environmental Requirements
Altitude Range: 5–3000 meters above sea level.
Operating Temperature: 5°C–40°C.
Relative Humidity: 50%–65% RH.
Factory Conditions: The production site must comply with relevant national standards regarding floor levelness, load-bearing capacity, and other parameters to ensure stable equipment operation.
Storage Requirements: After delivery, components and equipment should be stored in facilities that meet national standards. During storage, regular lubrication and maintenance are required to prevent surface damage or deformation that could impact installation, commissioning, or normal operation.
III. Production Requirements
Power Supply: 220V, 50Hz, single-phase (provided by the customer). For non-standard voltages, advance notice is required; equipment specifications, delivery time, and pricing may vary accordingly.
Total Power Consumption: Approximately 1.0 kW.
Control Voltage: 24 VDC.
Compressed Air: 4–12 Pa, with the air line connection from the main air source to the equipment provided by the customer.
IV. Equipment Overview
1. Installation Plan
Positioning: To be installed downstream of the filling machine and positioned either before or after the inkjet printer.
Requirements: The production line should include a single-row conveyor chain with a straight section of at least 2 meters.
Installation Timeline: Installation to be completed within 24 hours.
Track Adjustment: A guardrail gap of ≤15 cm should be opened in the straight section of the conveyor to allow for the rejector outlet.
Main Components: The system primarily consists of an inspection unit, rejection unit, power distribution cabinet, human-machine interface, electronic assemblies, and mechanical parts.
Defective Container Handling: The purchaser is advised to construct a rigid collection box and position it where rejected products are discharged.
2. Test Contents
1).High Liquid Level Detection (Auxiliary)
2).Low Liquid Level Detection (Standard)
3. Detection principle
the penetration principle of X-rays, products with different liquid levels form different projections at the ray receiving end and display different numerical values. The signal of defective products is received and the liquid level is judged to be qualified according to the standard parameters set by the user. If the product is confirmed to be unqualified, the detection system will automatically reject the defective product.
4. Equipment Features
1).Non-contact, online inspection, no damage to the cans
2).Counting is done by an encoder installed on the synchronous motor of the chain where the defective cans are located. Once the defective can's number is recorded, the rejection accuracy is not affected by line stops or speed changes
3).Automatically adapts to different production line speeds, enabling dynamic inspection
4).Separate inspection cabinets and control cabinets prevent electromagnetic interference between electronic components, resulting in more stable performance
5).Utilizes a stainless steel housing and sealed mainframe design, resistant to fog and water droplets, and highly adaptable to environmental conditions.
6).Automatically blocks X-ray emission when idle
7).Implemented using hardware circuitry and an embedded operating system, it ensures long-term stable operation
8).Simultaneous audible and visual alarms automatically reject unqualified containers
5. Technical Specifications
1).Production Line Conveyor Belt Speed: ≤1.6m/s
2).Container Diameter: 20mm-120mm (Device selection varies depending on container material density and diameter)
3).Dynamic Container Resolution: ±1.5mm (Foam and shaking may affect detection accuracy)
4).Static Container Resolution: ±1mm
5).Unqualified Container Rejection Rate: ≥99.99% (at a detection speed of 400 containers/minute)
6).Operating Conditions: Ambient Temperature: 0°C-40°C, Relative Humidity: ≤95% (at 40°C), Power Supply: 220V ±20V, 50Hz
